Original
By certification 
26cm Basin mould | |
Mold Size |
460x460mm / advice choose 250Ton injection machine |
Mold cavity |
single cavity |
Mold Steel |
718 forging steel, the original hardness is HRC30 degree |
Mold steel treatment way |
At final arranged hardness treatment for the core and cavity plates to HRC48-52 degree thur. nitrogen treatment |
Mold gate way |
Hot runner |
Mold uselife |
500000 shots |
Mold cycle time |
40 sec |
1st. Test mold time |
45 days after confirmed mold drawing files |
Mold doff way |
Air gates + ejectors |
Package |
PET film covered then packing into standard wooden case |
-Why designed ejectors on cavity side for this basin mould?
In order to make sure not easy see ejector marks then must designed under edge will be best choose. Then we choose oil cylinder take move it. But as do like this then cycle time more than normal basin mould.
-Why didn’t choose normal doff system — air gates only?
This basin designed nearly 90 degree, with only 1.5 degree pitch then can not choose normal design.
-If this basin mould can be arrange polish instead of texture?
Yes, can be.
If need more information about this mould, pls contact with us. tks!
Process | |
Mold steel |
P20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more |
Mold cavity |
1 or more (depend on client) |
Surface treatments |
electroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness) |
Plastic materials |
PP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE and other |
Software |
UG, PRO-E, MOLDFLOW, CAD, CAE, VISI |
Mold gate way |
cold runner/hot runner/semi-hot runner |
Mold base |
HASCO, DME, LKM, HOME-MADE |
Mold doff system |
ejectors, off-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more |
Mold cooling |
Water cooling/air cooling/beryllium bronze cooling |
Mold payment |
50% down payment by T/T, 50% balance by T/T before shipment |
Mold shipment |
By sea/air/train |
Mold packaging |
packed into standard wooden cases |
Mold quotation |
most reasonable as rich experience |
Technology
1) Mould structure design
Professional designers provide you with reasonably designed mould to shorten cycle hours.
Reducing unnecessary procedure improves efficiency.
2) Mould cooling system
According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.
3) Accessory for mould
Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life.
4) Deal with mould
Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850
Service
1) We can repair the mould in one year for some free and provide technology. .
2) Gurantee period is 12months starting from the date of moulds accept in the Buyer’s factory.
3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.
